Let’s be honest: most materials are a mixed bag. Maybe they look good but crack under pressure. Maybe they form well but need ten extra steps to finish. Maybe they check all the boxes on paper, but on the shop floor? Not so much.
KYDEX® is different.
At RapidMade, we’ve worked with everything from ABS to carbon fiber to exotic polymers. And time after time, KYDEX® earns its spot as one of the easiest, most reliable, and most versatile materials to manufacture. Whether you’re deep into aerospace panels or building custom kiosks, if you want a sheet that forms clean, cuts crisp, and finishes fast—KYDEX® just works.
It’s Not Just a Performance Material. It’s a Process-Ready Material.
Sure, KYDEX® hits all the specs—flame rated, chemical resistant, impact tough, cleanroom-compatible. But what really makes it shine is how well it behaves in the shop.
- It forms without tearing or thinning
- It cuts without chipping or melting
- It bends cleanly without cracking
- It shows up looking good and stays that way
You’d be surprised how rare that is.
Vacuum Forming? Pressure Forming? Easy.
KYDEX® loves to be formed. It handles deep draws and tight corners with minimal thinning, even at low gauges. We can vacuum form for simple shapes or pressure form for high-detail parts—and either way, we get clean lines and consistent tolerances.
Plus, the surface finish comes baked into the sheet. No painting. No laminating. No touch-ups. You pull it off the mold, trim it, and it’s ready to ship.
Miter Folding and Brake Forming: Seamless Corners, No Fuss
If you’ve ever tried to fold or miter laminate or brittle plastic, you know how annoying that can be. KYDEX® changes the game.
We V-groove it, heat it, and fold it into clean, 90-degree corners—no banding or fasteners needed. That’s huge for kiosks, cabinetry, and enclosures where edge detail matters.
Brake forming works great too. Want a custom flange? A folded return? KYDEX® can handle it—just add heat and go.
CNC Machining: Crisp Edges, No Surprises
KYDEX® machines like wood. We route, mill, slot, and engrave it with zero drama. No chipping. No blowouts. And because the color goes all the way through the sheet, cut edges still look clean.
That’s a big deal when you’re making branded panels, control housings, or architectural features where aesthetics matter.
Assembly and Bonding: It Plays Well with Others
Need to screw it, rivet it, or weld it? No problem. KYDEX® handles mechanical fastening and chemical bonding with ease. For cleanroom and medical parts, we use sealed joints or welded seams to keep things hygienic and durable.
You can even print on it or add hot-stamped graphics if you need branding or part labels baked into the surface.
The Bottom Line: Less Hassle, More Output
When you’re running a production line or cranking out custom parts, your material shouldn’t be the problem. KYDEX® cuts out a ton of the usual pain points:
- No delamination
- No painting
- No warped panels
- No surprises after forming
- No rework from surface failure
It’s faster, more reliable, and easier to scale than most “equivalent” materials—and we’ve tested them all.
Build It Better with KYDEX® and RapidMade
If you’re ready to stop fighting your materials and start building better, faster, and smarter—let’s talk.
At RapidMade, we specialize in full-service KYDEX® fabrication. Whether you’re prototyping a new kiosk or scaling a medical cart fleet, we’ve got the thermoforming, CNC, assembly, and branding capabilities to bring it to life.
Ready to work with a material that actually makes your job easier?
Visit RapidMade.com or email us at [email protected]
Smart materials. Smarter manufacturing.
